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Without industrial software, there would be no Industry 4.0

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  • Time of issue:2020-07-29
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Without industrial software, there would be no Industry 4.0

Without industrial software, there would be no Industry 4.0. Therefore, when Industry 4.0 rises to the national strategy, industrial software becomes the decisive commanding height for the transformation and competition of manufacturing enterprises.


When China's manufacturing industry was in the transitional period, Germany put forward the concept of Industry 4.0, which was popular all over the world, and it also gave Chinese manufacturing a glimmer of light. Therefore, at the two sessions this year, Premier Li Keqiang proposed to implement "Made in China 2025", insist on innovation-driven, intelligent transformation, strengthen the foundation, green development, and accelerate the transition from a manufacturing power to a manufacturing power. From the outside, it seems that China is going to make a big deal.


We know that "Made in China 2025" is essentially the Chinese version of Industry 4.0, and the commanding height of Industry 4.0 lies in the Industrial Internet. It is precisely because of this that this year's two sessions also specially put forward a new strategy of "Internet +".


China is determined to transform from a manufacturing country to a manufacturing power


Germany's definition of Industry 4.0 is to make the manufacturing industry transform into intelligence by making full use of the combination of information and communication technology and cyberspace virtual systems. Simply put, Industry 4.0 is to improve efficiency, but it will involve a multitude of industrial chains when it comes to implementation.


Among the three themes of the Industry 4.0 era, smart factories, smart production, and smart logistics will derive hundreds of billions of manufacturing industry chains such as automation, radio frequency technology, and industrial Ethernet. It can be seen from these rough definitions that industrial software is an indispensable part of Industry 4.0.


Industrial software is an indispensable part of Industry 4.0


In the process of manufacturing industry moving towards Industry 4.0, information technology with industrial software as the protagonist is the core driving force of industrial transformation. It can perceive, collect and monitor a large amount of data generated in the production process in real time, and promote the seamless connection of the production process. Co-manufacturing with enterprises can realize intelligent analysis and decision-making optimization of production systems, thereby transforming production methods towards intelligent manufacturing, network manufacturing, and flexible manufacturing.


Therefore, vigorously developing industrial software while realizing the localization of software has become the core demand for the upgrading and transformation of my country's manufacturing industry. "Made in China 2025" also clearly pointed out that digitization, networking, and intelligence are the core technologies of the new technological revolution and industrial transformation, as well as the main line for China's manufacturing industry to become a world power. From here we can see that industrial software has become the decisive point for Industry 4.0.


The foundation of Industry 4.0 is digitization, networking and integration. To achieve these, some key information technologies are necessary, including automation and control systems, manufacturing execution systems, process control systems, data acquisition and monitoring control systems, and product life cycle management software , Equipment and data recognition systems, man-machine interface operation equipment, various sensor products, industrial information security products, and network and communication product systems covering various industrial communication standards.


Only with a high level of industrial software can we achieve a strong mindset in the industrial manufacturing industry.


Without industrial software, there would be no Industry 4.0



In the industry 4.0 era, product-centric enterprise management software PLM will be used by more and more enterprises. PLM software can run through the whole process of product manufacturing from product creation, design and manufacturing to service and scrapping, involving computer-aided design (CAD), computer-aided manufacturing (CAM), computer-aided engineering (CAE), product data management (PDM) ) And data-based manufacturing can save companies about 30% of license fees.


According to statistics, China’s mainstream PLM market grew by 12.8% against the trend in 2013. At present, the application industry of PLM has gradually shifted from discrete manufacturing industries such as machinery, electronics, aerospace, and automobiles to apparel and footwear, fast moving consumer goods, life sciences and other industries. Pharmaceuticals, even steel, chemical and other process industries, as well as the extension of the construction industry, the industry predicts that the compound annual growth rate of China's PLM market will reach 14.9% from 2014 to 2018.



MES, the manufacturing execution management system, can optimize and manage the entire product production process from the beginning of the order to the completion of the product through the transmission of information, respond to real-time events in the factory in a timely manner, and use current accurate data to respond Processing. MES improves manufacturing competitiveness by controlling all factory resources including materials, equipment, personnel, process instructions and facilities, and ensures the best overall production behavior.


MES has been industrialized in developed countries. Compared with foreign countries, my country's MES industry has a shorter development history and the market is not as mature as it is. But in predicting the future pattern of the MES industry, we can learn from the path that foreign industries have already taken.


MES system external model display




In modern factories, industrial Ethernet has been widely used. Industrial Ethernet, as an efficient local area network, has been responsible for sensor data transmission, production equipment control and other functions since its inception. It is an important part of the modern industrial automation production system and the basis of factory informatization. Its construction has become the core of smart factory construction, and smart factory is one of the three major themes of Industry 4.0.


Industrial Ethernet's realization functions include M2M for self-discipline and coordinated operations through networking of production equipment, applications for obtaining big data through the network, and collaboration between business management systems such as development, sales, ERP, PLM, SCM, and actual production processes. The formation of high-speed transmission and big data to ensure real-time performance, security and energy saving becomes very critical. This is the gist of the construction of Industrial Ethernet.


Of course, the industrial software used in Industry 4.0 is not limited to the above three types. The editor only lists three important applications. Industrial software technology supports most of the manufacturing processes. With the advancement of global manufacturing reforms, a new wave of technological innovation represented by information networks and intelligent manufacturing is about to hit.


Source: China Automation Network

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